Full-Auto 3D Fence Welding Production Line
The Full-Auto 3D Fence Welding Production Line is configured for 2500mm or 3000mm fence panels and synchronizes pre-cut wire feeding, resistance welding, servo pulling and downstream bending. The result is consistent 3D fence panels with faster throughput and fewer manual handoffs.All units are manufactured to ISO 9001 quality standards.
Key Features of the Full-Auto 3D Fence Welding Production Line
- Pre-cut longitudinal and cross-wire automatic feeding
- Up to 80 welding cycles per minute
- PLC synchronization across welding and bending stations
- 125 KVA transformer banks matched to line width
- Automatic panel bending for repeatable V-shaped reinforcement
- Optional stacking and handling for a continuous production flow
Production Process
How the Line Works
Automatic line-wire feed
Pre-cut longitudinal wires are aligned and advanced to the welding area for continuous panel production.
Cross-wire magazine
A high-capacity hopper separates and delivers each cross wire in step with the welding cycle.
Mesh welding
Transformer banks and water-cooled electrodes produce consistent intersections across 2500 or 3000 mm panels.
Servo mesh pulling
The pulling system controls row pitch and panel length with low cumulative error.
3D panel bending
The downstream bending unit forms repeatable V-shaped reinforcement profiles in the welded panel.
Optional stacking
Automated handling can be added to reduce manual transfer between welding, bending and finished-panel storage.
Machine Data
Technical Parameters
| Model | XFW-2500 / XFW-3000 |
| Mesh width | 2500 / 3000 mm |
| Mesh length | 3000 mm |
| Wire diameter | 3–6 mm |
| Line-wire pitch | 50 mm fixed |
| Cross-wire pitch | 50–200 mm |
| Welding speed | Up to 80 cycles/min |
| Transformer | 125 KVA × 13 / × 16 |
| Welding points | 51 / 61 pcs |
Parameters are reference configurations. Final values are confirmed against the required wire material, mesh specification, output and factory conditions.
Frequently Asked Questions about the Full-Auto 3D Fence Welding Production Line
Q: What mesh sizes and wire diameters can this line produce?
A: The XFW-2500/3000 series produces mesh widths of 2500mm or 3000mm, with panel length of 3000mm. Wire diameter ranges from 3mm to 6mm, with a fixed line-wire pitch of 50mm and cross-wire pitch from 50mm to 200mm.
Q: How fast is the welding process on this production line?
A: The line operates at up to 80 welding cycles per minute, supported by 125 KVA transformer banks (13 or 16 units) and 51 or 61 welding points for high-output, stable production.
Q: Does this line include panel bending and stacking?
A: Yes, this is a fully integrated production line combining mesh welding, panel bending and optional automatic stacking for 3D fence panels, reducing manual handling throughout the process.
Q: Do you provide after-sales support and training?
A: Yes, we provide installation guidance, operator training and technical support to ensure smooth production after delivery.
Production Uses
Applications
Typical Applications
- Residential and commercial perimeter fencing
- Industrial parks and logistics facilities
- Road, railway and infrastructure barriers
- Schools, sports grounds and public spaces
Need a different specification?
Wire diameter, mesh size, output, automation and production-line layout can be configured for your factory and finished product.
Project Support
From Specification to Production
1. Requirement Review
We review your wire, mesh drawing, target output and available workshop layout before recommending a configuration.
2. Factory Build
Manufacturing progress can be shared during production, with the mechanical and electrical system assembled as one coordinated line.
3. Trial & Inspection
The completed machine is trial-run before shipment. Remote video inspection and sample confirmation are available.
4. Delivery & Support
Layout drawings, operating guidance, commissioning support, operator training and spare-parts service are provided for the project lifecycle.
Machine Details
Structure and Production Details
Get a Configuration & Quote
Send your wire diameter, mesh width, spacing, finished format and target output.
