Wire Mesh Cable Tray Welding Machine
The Wire Mesh Cable Tray Welding Machine (XFW-1600G) automates pre-cut wire feeding, welding, mesh advancing and fixed-length production for wire mesh cable trays. Its water-cooled welding system and industrial PLC provide stable welds, quick specification changes and predictable output for structured cabling manufacturers. All units are manufactured to ISO 9001 quality standards.
Key Features of the Wire Mesh Cable Tray Welding Machine
- Automatic pre-cut wire feeding with reduced manual loading
- 13 consistent welding points across a 1600 mm standard width
- Touchscreen-adjustable transverse pitch
- Two 180 KVA water-cooled transformers
- PLC fault monitoring and automatic safety shutdown
- Optional layout and width customization for target tray formats
Production Process
How This Cable Tray Mesh Production Line Works
Pre-cut wire loading
Longitudinal and transverse wires are prepared to the target cable-tray specification and fed to the welding station.
Wire positioning
Guides and sensors align the wire set before current is applied to the programmed intersections.
Automatic welding
Two water-cooled 180 KVA transformers provide stable welding energy for the standard 1600 mm configuration.
Servo mesh advancement
The finished grid advances to the programmed cross-wire pitch and section length.
Fixed-length output
The line produces segmented mesh for downstream cable-tray forming and finishing operations.
Specification change
Pitch and operating settings can be adjusted from the PLC touchscreen for different tray formats.
Machine Data
Technical Parameters
| Model | XFW-1600G |
| Mesh width | 1600 mm; other widths on request |
| Mesh length | 3000 mm segmented production |
| Wire diameter | 3–6 mm |
| Line-wire pitch | 25–200 mm |
| Cross-wire pitch | 50–200 mm |
| Welding speed | Up to 15–20 cycles/min |
| Transformer | 180 KVA × 2, water-cooled |
| Compressed air | 0.5–0.7 MPa |
Parameters are reference configurations. Final values are confirmed against the required wire material, mesh specification, output and factory conditions.
Frequently Asked Questions about the Wire Mesh Cable Tray Welding Machine
Q: What mesh sizes and wire diameters can this machine produce?
A: The XFW-1600G produces a standard mesh width of 1600mm (other widths available on request), with segmented panel production up to 3000mm. Wire diameter ranges from 3mm to 6mm, with line-wire pitch from 25mm to 200mm and cross-wire pitch from 50mm to 200mm.
Q: Why is the welding speed lower compared to other mesh welding lines?
A: This machine operates at 15-20 welding cycles per minute, which reflects the precision and heavier-duty welding required for cable tray mesh, supported by 180 KVA water-cooled transformers (2 units) for stable, high-quality welds.
Q: What utilities are required to operate this machine?
A: The machine requires compressed air at 0.5-0.7 MPa in addition to standard electrical supply for the water-cooled welding system.
Q: Do you provide after-sales support and training?
A: Yes, we provide installation guidance, operator training and technical support to ensure smooth production after delivery.
Production Uses
Applications
Typical Applications
- Data centers and server rooms
- Telecom and 5G equipment facilities
- Industrial plants and automated warehouses
- Commercial buildings and new-energy power sites
Need a different specification?
Wire diameter, mesh size, output, automation and production-line layout can be configured for your factory and finished product.
Project Support
From Specification to Production
1. Requirement Review
We review your wire, mesh drawing, target output and available workshop layout before recommending a configuration.
2. Factory Build
Manufacturing progress can be shared during production, with the mechanical and electrical system assembled as one coordinated line.
3. Trial & Inspection
The completed machine is trial-run before shipment. Remote video inspection and sample confirmation are available.
4. Delivery & Support
Layout drawings, operating guidance, commissioning support, operator training and spare-parts service are provided for the project lifecycle.
Production Video
Wire Mesh Cable Tray Line in Operation
This production video shows the machine structure and working process. Final configuration is matched to your wire, mesh and output requirements.
Machine Details
Structure and Production Details
Get a Configuration & Quote
Send your wire diameter, mesh width, spacing, finished format and target output.
