Concrete Reinforcement Mesh Welding Line

The Concrete Reinforcement Mesh Welding Line (XFW-2500/3000) combines servo line-wire feeding, a two-ton cross-wire magazine, a rigid pneumatic welding unit, circulating servo mesh pulling and automatic unloading. It is engineered for continuous production of heavy reinforcing mesh panels with stable weld quality and accurate dimensions.All units are manufactured to ISO 9001 quality standards.

Key Features of the Concrete Reinforcement Mesh Welding Line

Servo-driven line-wire feed carriage with positioning accuracy within 0.1 mm
Two-ton cross-wire magazine with disc separation and chain feeding
Rigid pneumatic welding cabinet with chromium-zirconium copper electrodes
Integrated water cooling for electrodes and welding transformers
Servo rack-driven circulating mesh pulling mechanism
Automatic mesh unloading and conveying with PLC fault monitoring

Production Process

How This Heavy Reinforcing Mesh Machine Works

Servo line-wire feeding

A feed carriage positions heavy pre-cut bars with accuracy within 0.1 mm and returns automatically for the next cycle.

Two-ton cross-wire magazine

A disc separator and chain system deliver one heavy cross wire at a time to the welding head.

Pneumatic welding

The rigid cabinet-style frame, copper electrodes and model-matched transformer banks weld 5–12 mm reinforcement wire.

Integrated cooling

Circulating water protects welding electrodes and transformers during continuous production.

Circulating mesh pulling

A servo-driven rack system controls panel pitch and provides access for operation and maintenance.

Automatic unloading

Finished 6 m or 12 m reinforcing panels are ejected and transferred onto the delivery line with less manual handling.

Machine Data

Technical Parameters

Model	XFW-2500	XFW-3000
Wire diameter	5–12 mm	5–12 mm
Line-wire pitch	100–300 mm	100–300 mm
Cross-wire pitch	50–300 mm	50–100 mm
Mesh length	6 m / 12 m	6 m / 12 m
Mesh width	2500 mm	3000 mm
Welding electrodes	24 pcs	30 pcs
Welding transformer	125 KVA × 12	125 KVA × 15
Welding speed	60–80 cycles/min	60–80 cycles/min
Approx. weight	10 t	12 t

Parameters are reference configurations. Final values are confirmed against the required wire material, mesh specification, output and factory conditions.

Frequently Asked Questions about the Concrete Reinforcement Mesh Welding Line

Q: What’s the difference between the XFW-2500 and XFW-3000 models?
A: The XFW-2500 produces mesh widths up to 2500mm with 24 electrodes and 125 KVA × 12 transformers, weighing approximately 10 tons. The XFW-3000 produces mesh widths up to 3000mm with 30 electrodes and 125 KVA × 15 transformers, weighing approximately 12 tons, offering higher output for larger-scale production.

Q: What wire diameter and mesh dimensions can this line handle?
A: Both models handle wire diameters from 5mm to 12mm, suitable for heavy structural reinforcement mesh. Mesh length is available in 6m or 12m panels, with line-wire pitch from 100mm to 300mm.

Q: How fast is the production speed?
A: Both models operate at 60–80 welding cycles per minute, ensuring stable, high-output production for large-scale reinforcing mesh manufacturing.

Q: Do you provide after-sales support and training?
A: Yes, we provide installation guidance, operator training and technical support to ensure smooth production after delivery.

Production Uses