Chicken Cage Mesh Welding Machine
The Chicken Cage Mesh Welding Machine (XFW series) integrates wire payoff, straightening, resistance welding, automatic cross-wire feeding, servo mesh pulling and cutting into one coordinated process. It improves output consistency while reducing manual handling and the number of operators required per shift, making it ideal for poultry cages, rabbit hutches, quail enclosures and other light livestock fencing applications.All units are manufactured to ISO 9001 quality standards.
Key Features of the Chicken Cage Mesh Welding Machine
- Automatic wire payoff and straightening for flat finished panels
- 125 KVA water-cooled transformers with temperature protection
- Chromium-zirconium copper reversible electrode blocks
- Cross-wire hopper with gripper detection and one-wire-at-a-time feeding
- Panasonic servo-driven mesh pulling with low cumulative error
- PLC touchscreen control, fault detection and automatic alarm shutdown
Production Process
How This Poultry Cage Welding Machine Works
Wire payoff
Longitudinal wires are drawn from reels and guided into the straightening unit with controlled tension.
Straightening
Roller banks correct wire curvature so lightweight cage panels remain flat after welding.
Cross-wire loading
The hopper separates pre-cut cross wires and confirms each wire position before welding.
Automatic welding
Water-cooled transformer groups and reversible copper electrodes maintain consistent intersections during continuous runs.
Servo mesh pulling
A servo-driven carriage advances the mesh accurately and limits cumulative length error.
Finished output
The line can be configured for fixed-length panel cutting or roll collection to match the cage-production process.
Machine Data
Technical Parameters
| Model | XFW-1200 / XFW-1600 |
| Mesh width | 1200 / 1600 mm |
| Wire diameter | 2.0–4.0 mm |
| Mesh length | Up to 3000 mm |
| Electrodes | 24 / 32 pcs |
| Cross-wire spacing | 25 mm and above |
| Line-wire spacing | 12.5–200 mm |
| Welding speed | 60–80 cycles/min |
| Output | Flat panels |
Parameters are reference configurations. Final values are confirmed against the required wire material, mesh specification, output and factory conditions.
Frequently Asked Questions about the Chicken Cage Mesh Welding Machine
Q: What wire diameter can this machine handle for chicken cage mesh?
A: The XFW-1200/1600 series handles wire diameters from 2.0mm to 4.0mm, suitable for poultry and livestock fencing applications. Custom configurations are available based on your specific cage design requirements.
Q: Can this machine also be used for rabbit hutches or quail enclosures?
A: Yes, the XFW series is designed for a range of light livestock fencing applications, including poultry cages, rabbit hutches and quail enclosures.
Q: What mesh sizes and panel dimensions can this machine produce?
A: The machine produces mesh widths of 1200mm or 1600mm, with panel lengths up to 3000mm. Cross-wire spacing starts from 25mm and above, while line-wire spacing ranges from 12.5mm to 200mm, allowing flexible mesh patterns for different cage designs.
Q: Do you provide after-sales support and training?
A: Yes, we provide installation guidance, operator training and technical support to ensure smooth production after delivery
Production Uses
Applications
Typical Applications
- Layer and broiler chicken cage mesh
- Parent-stock and duck breeding cages
- Rabbit and quail enclosures
- Lightweight farm-animal fencing panels
Need a different specification?
Wire diameter, mesh size, output, automation and production-line layout can be configured for your factory and finished product.
Project Support
From Specification to Production
1. Requirement Review
We review your wire, mesh drawing, target output and available workshop layout before recommending a configuration.
2. Factory Build
Manufacturing progress can be shared during production, with the mechanical and electrical system assembled as one coordinated line.
3. Trial & Inspection
The completed machine is trial-run before shipment. Remote video inspection and sample confirmation are available.
4. Delivery & Support
Layout drawings, operating guidance, commissioning support, operator training and spare-parts service are provided for the project lifecycle.
Machine Details
Structure and Production Details
Get a Configuration & Quote
Send your wire diameter, mesh width, spacing, finished format and target output.
