Mining Support Mesh Welding Machine

A heavy-duty line for underground roadway support, tunnel reinforcement and high-load mining mesh panels.

Mining Support Mesh Welding Machine

The Mining Support Mesh Welding Machine is built for the demanding wire diameters and panel formats used in mining, combining a high-rigidity welding frame, model-specific transformer banks and servo mesh pulling. It produces consistent support mesh while reducing the manual positioning and variation common to older equipment.All units are manufactured to ISO 9001 quality standards.

Key Features of the Mining Support Mesh Welding Machine

  • Heavy-duty frame for 3–8 mm low-carbon or galvanized wire
  • Model-specific welding head and transformer configuration
  • Adjustable longitudinal and transverse spacing
  • Servo mesh pulling with controlled panel length
  • PLC touchscreen recipes and automatic fault shutdown
  • Factory trial production before shipment

Production Process

How This Mining Mesh Welding Line Works

Heavy-wire preparation

Payoff and guiding equipment handles the larger wire formats used for mine roadway and tunnel-support mesh.

Cross-wire placement

Pre-cut wires are indexed into the welding position according to the programmed mesh pitch.

Rigid welding frame

A high-rigidity cabinet structure limits deflection while the transformer banks deliver the required welding energy.

Cooling and protection

Water circulation, temperature sensing and fault shutdown protect electrodes and transformers during long runs.

Servo pulling

The mesh carriage controls panel length and limits dimensional variation across heavy welded panels.

Factory verification

The configured line is trial-run with representative wire and mesh settings before shipment.

Machine Data

Technical Parameters

Mesh width 1200 / 1600 / 2100 / 2500 / 3000 mm
Mesh length Up to 6000 mm
Wire diameter 3.0–8.0 mm
Line-wire spacing 100–200 mm
Cross-wire spacing 100 mm and above
Welding heads 12 / 16 / 20 / 24 / 32 pcs
Transformer 125 KVA per head; 3–8 banks
Welding speed 60–80 cycles/min
Tolerance ±2 mm per 2 m

Parameters are reference configurations. Final values are confirmed against the required wire material, mesh specification, output and factory conditions.

Frequently Asked Questions about the Mining Support Mesh Welding Machine

Q: What panel sizes and wire diameters can this machine produce?
A: The machine produces mesh widths of 1200mm, 1600mm, 2100mm, 2500mm or 3000mm, with panel lengths up to 6000mm. Wire diameter ranges from 3.0mm to 8.0mm, suitable for a wide range of mining and tunnel support requirements.

Q: How accurate and consistent is the mesh produced?
A: The line maintains a tolerance of ±2mm per 2m, ensuring reliable, consistent support mesh for underground roadway and tunnel reinforcement applications.

Q: What welding head and transformer configurations are available?
A: The machine is available with 12, 16, 20, 24 or 32 welding heads, each paired with a 125 KVA transformer, using 3 to 8 transformer banks depending on the model, for stable heavy-duty production.

Q: Do you provide after-sales support and training?
A: Yes, we provide installation guidance, operator training and technical support to ensure smooth production after delivery.

Production Uses

Applications

Typical Applications

  • Underground mine roadway support
  • Tunnel lining and stabilization mesh
  • Rockfall and slope reinforcement panels
  • Heavy construction reinforcement mesh

Need a different specification?

Wire diameter, mesh size, output, automation and production-line layout can be configured for your factory and finished product.

Project Support

From Specification to Production

1. Requirement Review

We review your wire, mesh drawing, target output and available workshop layout before recommending a configuration.

2. Factory Build

Manufacturing progress can be shared during production, with the mechanical and electrical system assembled as one coordinated line.

3. Trial & Inspection

The completed machine is trial-run before shipment. Remote video inspection and sample confirmation are available.

4. Delivery & Support

Layout drawings, operating guidance, commissioning support, operator training and spare-parts service are provided for the project lifecycle.

Model

GWC1200 / GWC1600 / GWC2100 / GWC2500 / GWC3000-I

Wire Diameter

3-8 mm