Anti-Climb Fence Mesh Welding Line
The Anti-Climb Fence Mesh Welding Line (XFW-3000) is designed for security mesh that requires a tight aperture, consistent weld strength and accurate 3000mm panel width. Pre-cut wire feeding, a high-capacity transformer bank and servo-controlled output enable reliable production of prison, airport and high-security perimeter panels.All units are manufactured to ISO 9001 quality standards.
Key Features of the Anti-Climb Fence Mesh Welding Line
- Cross-wire pitch down to 12.7 mm for dense anti-climb apertures
- 61 welding points across a 3000 mm production width
- Automatic pre-cut wire feeding
- Sixteen 125 KVA transformers for consistent weld energy
- PLC touchscreen control with fault alarms
- Factory sample production and remote trial-run verification
Production Process
How the Anti-Climb Fence Mesh Welding Line Works
Aligned line-wire feed
The feed cart includes alignment support and provides sufficient travel for continuous dense-mesh welding.
High-capacity cross-wire storage
The magazine reduces loading frequency and indexes pre-cut wires for the tight 358-style aperture.
Dense-grid welding
A rigid cabinet structure and sixteen transformer groups support consistent welding across 61 points.
Cooling and monitoring
Electrode cooling, air-pressure monitoring and transformer fault diagnostics protect the line during high-cycle production.
Precision mesh pulling
The servo rack system advances the panel accurately at cross-wire pitches from 12.7 mm.
Finished-panel handling
The completed security mesh can be transferred to trimming, coating and fence-panel finishing operations.
Machine Data
Technical Parameters
| Model | XFW-3000 |
| Mesh width | 3000 mm |
| Mesh length | 6000 mm |
| Wire diameter | 3–6 mm |
| Line-wire pitch | 50 mm and above |
| Cross-wire pitch | 12.7 mm and above |
| Welding speed | 60–80 cycles/min |
| Transformer | 125 KVA × 16 |
| Welding points | 61 pcs |
Parameters are reference configurations. Final values are confirmed against the required wire material, mesh specification, output and factory conditions.
Frequently Asked Questions about the Anti-Climb Fence Mesh Welding Line
Q: What panel dimensions and wire diameter can this line produce?
A: The line produces panels up to 3000mm wide and 6000mm long, with wire diameter from 3mm to 6mm and line-wire pitch of 50mm and above.
Q: How fast and stable is the welding process?
A: The line operates at 60–80 welding cycles per minute, supported by a 125 KVA × 16 transformer bank and 61 welding points, ensuring consistent weld strength across the full panel width.
Q: Do you provide after-sales support and training?
A: Yes, we provide installation guidance, operator training and technical support to ensure smooth production after delivery.
Production Uses.
Applications
Typical Applications
- Prisons and correctional facilities
- Airports, power stations and critical infrastructure
- Military and high-security compounds
- Industrial and commercial anti-intrusion fencing
Need a different specification?
Wire diameter, mesh size, output, automation and production-line layout can be configured for your factory and finished product.
Project Support
From Specification to Production
1. Requirement Review
We review your wire, mesh drawing, target output and available workshop layout before recommending a configuration.
2. Factory Build
Manufacturing progress can be shared during production, with the mechanical and electrical system assembled as one coordinated line.
3. Trial & Inspection
The completed machine is trial-run before shipment. Remote video inspection and sample confirmation are available.
4. Delivery & Support
Layout drawings, operating guidance, commissioning support, operator training and spare-parts service are provided for the project lifecycle.
Machine Details
Structure and Production Details
Get a Configuration & Quote
Send your wire diameter, mesh width, spacing, finished format and target output.
