Automatic Reinforcing Mesh Welding Line

GWC1600 / GWC2500 — A fully integrated line for continuous, high-precision production of reinforcing mesh panels or rolls from 3–8 mm wire.

Product Overview

The GWC1600/2500 automatic reinforcing mesh welding line pays off, straightens, feeds, welds, pulls, cuts and coils steel wire with minimal manual intervention. Sensors and a central PLC coordinate every station, while chromium-zirconium copper electrodes and water-cooled transformers keep weld quality stable during long production runs.

Key Features

  • Continuous longitudinal-wire monitoring with shortage and break alarms
  • Servo-indexed cross-wire feeding and synchronized wire accumulation
  • Up to 80 welding cycles per minute with closed-loop water cooling
  • Automatic cutting for panels and optional coiling for roll output
  • Touchscreen recipes, station-level diagnostics and safe alarm shutdown
  • Custom mesh width, transformer capacity, electrode count and automation level
Automatic reinforcing mesh welding line

Technical Specifications

Mesh width1600 mm or 2500 mm
Mesh lengthUp to 6000 mm per panel
Wire diameter3.0–8.0 mm
Electrode pairs16 or 24
Cross-wire spacing50 mm and above
Longitudinal spacing100–300 mm
Transformer125 KVA × 4 or × 6
Welding speed60–80 cycles/min
OutputRoll mesh or cut panels

Applications

  • Road and bridge paving reinforcement
  • Floor slabs and structural concrete panels
  • Underfloor-heating grids and wall insulation mesh
  • Commercial and residential building reinforcement

Machine Details

Automatic reinforcing mesh welding line layout
Finished reinforcing mesh panels
Wire feeding and straightening station
High precision mesh welding station

Service Across the Project Lifecycle

Before production, our engineers review your mesh specifications, output target and factory layout. During manufacturing, progress updates, inspection records and trial-run media keep the process transparent. After delivery, complete drawings, manuals and commissioning guidance are supplied, backed by 24/7 technical support, responses within 48 hours, global spare parts and optional overseas installation and training.

Get a Configuration & Quote

Send us your target wire diameter, mesh width, mesh spacing, finished format and required output. Our engineering team will recommend a suitable configuration.